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Workshop • Construction Machinery

Construction Machinery Repair and Maintenance in Berlin

Qualified overhaul, hydraulic testing, and statutory safety inspections for excavators, loaders, and compactors

On active job sites, machinery downtime immediately escalates project costs. AVEMAK offers qualified workshop repairs and preventative maintenance in Berlin for compact construction plant and equipment.

We specialize in systematic root cause diagnostics: hydraulic pressure analysis, diesel fuel injection testing, bushing and pin replacement, and restoring machinery to full operating safety.

Construction machinery repair and service in Berlin - AVEMAK
AVEMAK WERKSTATT Berlin & Vor-Ort

Wesentliche Service-Merkmale

Diagnostics
Hydraulic & Engine Pressure

Manometer testing of relief valves and cylinder compression.

Compliance
UVV / Safety Inspections

Statutory inspections for commercial machinery fleets with audit logs.

Components
Cylinders, Hoses & Valves

Precision resealing and replacement of hydraulic hardware.

Location
Berlin Facility

Direct intake and phone consultation with our mechanical team.

Equipment & Machinery Categories Serviced

Independent engineering expertise for compact construction, forestry, and municipal plant

Mini & Compact Excavators (up to 5t)

Slew rings, tracks, sprockets, final drives, and hydraulic control valve overhauls.

Wheel & Skid-Steer Loaders

Hydrostatic transmissions, articulated joints, braking systems, and loader arm geometry.

Vibratory Plates & Rammers

Exciter bearings, V-belt tension, carburettor/injector cleaning, and anti-vibration mounts.

Hydraulic Breakers

Chisel bushings, nitrogen diaphragm pressure check, lubrication, and seal kits.

Fehlerdiagnose & Instandsetzung

Common Failure Symptoms & Overhaul

Typical mechanical, electrical, and hydraulic issues diagnosed and resolved at our Berlin workshop

Fallbeispiel 1
Failure Symptom:

Boom or bucket loses lifting power under heavy load

Probable Cause:

Worn hydraulic cylinder seals or bypass in main relief valve.

Professional Resolution:

Circuit pressure testing, cylinder dismantling, and resealing with OEM-grade seals.

Fallbeispiel 2
Failure Symptom:

Hydraulic fluid overheats or shows aeration / foaming

Probable Cause:

Clogged hydraulic cooler matrix, degraded fluid, or air ingress in the pump suction line.

Professional Resolution:

Cooler flushing, suction line resealing, and fluid renewal with fresh ISO-compliant oil.

Fallbeispiel 3
Failure Symptom:

Compactor loses forward travel or vibrates erratically

Probable Cause:

Centrifugal clutch slippage, low oil in exciter housing, or slack belt.

Professional Resolution:

Clutch inspection, exciter oil replenishment, and belt retensioning.

Fallbeispiel 4
Failure Symptom:

Compact loader or excavator overheats under sustained hydraulic load

Probable Cause:

Cooler matrix clogged with construction debris or failed viscous fan clutch/thermostat.

Professional Resolution:

Pneumatic and steam flush of the cooling pack, thermostat testing, and fan drive replacement.

Maintenance Scope & Inspection Intervals

Preventative care to prevent catastrophic failure and reduce expensive downtime

Minor Service (250 / 500 Operating Hours)

  • Engine oil and filter change
  • Alternator and fan belt tension inspection
  • Lubrication of pins, joints, and slewing gear
  • Visual check of hydraulic lines for chafing or cracking

Major Service & UVV Safety Check (1,000 Operating Hours)

  • Complete hydraulic fluid change including suction and return filters
  • Operating pressure recalibration on all control blocks
  • Undercarriage wear measurement and track tensioner check
  • Comprehensive safety audit with documented report

Brands & Make Compatibility

Independent servicing and workshop repairs for leading manufacturers:

Kubota Bobcat Yanmar Volvo Wacker Neuson Bomag

Notice: AVEMAK operates as an independent service specialist. All mentioned brands are used purely to indicate technical compatibility.

Overhaul & Repair Process

Transparent stages from initial booking to certified load testing

01

Inquiry & Booking

Call or message us with your machinery details and symptoms.

02

Workshop Diagnostics

Thorough inspection of mechanical, electrical, and hydraulic components.

03

Clear Cost Estimate

Itemized quote provided for parts and labor before any work commences.

04

Repair & Load Testing

Installation of quality parts followed by full functional testing.

Werkstattkompetenz & Sicherheit

Why AVEMAK? Your Technical Advantages

Industrial engineering expertise, transparent pricing, and dependable reliability across Berlin & Brandenburg

Berlin Workshop Facility & Mobile Van Service

Permanent workshop facility in Berlin with heavy lifting plant plus fully equipped mobile vans for on-site breakdown response.

OEM Spare Parts Supply & Independent Competence

Direct access to OEM and certified components for leading manufacturers to ensure minimal operational downtime.

Load Testing & Pressure Verification

Every overhauled machine undergoes rigorous functional and hydraulic load testing before release to the client.

Cost Transparency: Diagnosis Prior to Work

No hidden extras: You receive a detailed technical report with a binding cost quotation before overhaul begins.

Transparent Pricing — Price on Application / Post-Diagnosis

Every machinery failure is distinct. We calculate fair diagnostic assessments and only proceed with parts installation upon your explicit authorization.

Frequently Asked Questions (FAQ)

Key answers regarding diagnostics, replacement parts, and logistics

Do you perform statutory UVV safety inspections?

Yes, we carry out inspections according to applicable German safety guidelines and issue documented inspection protocols.

Are genuine parts used for repairs?

We source OEM genuine components or certified high-grade alternatives to ensure durability and operating safety.

Can large machinery be inspected on site?

For larger machines or entire fleets in the Berlin area, on-site assessment can be scheduled upon consultation.

How does repair cost estimation work at AVEMAK?

Following equipment intake and structured diagnostic inspection, we prepare a binding written quotation itemizing parts and labor. Work only commences after your formal authorization.

How fast can spare parts for heavy plant be sourced?

For major makes such as Kubota, Bobcat, Yanmar, and Wacker Neuson, we source directly from OEM central warehouses. Standard service kits are typically delivered within 24 to 48 hours.

Sicherheit & Gesetzliche Vorgaben

Statutory UVV Safety Inspection Under DGUV Standards

Comply with mandatory German statutory occupational safety guidelines and prevent corporate liability risks.

View UVV Safety Inspection →
Lokale Reichweite

Service Area Berlin & Brandenburg

Check our mobilization zones, response turnaround times, and on-site terms across all Berlin districts and surrounding counties.

Explore Service Coverage →

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Direkter Werkstattkontakt

Request Construction Machinery Repair

Facing equipment breakdown or due for scheduled maintenance? Contact our workshop team today.